Sand Casting – India and Mexico
State-of-the-art facilities.
Diverse product range.
Sand – India and Mexico
- Manufacturing Capacity
- Manufacturing Range
- Design and Engineering
- Melting
- Shell Molding
- No Bake Molding
- Heat Treatment
- High Alloy
- Finishing Cells
Manufacturing Capacity
Matrix can offer a wide range of castings
- Sand/Shell
- As cast or machined
- Single piece weight
- Sand Foundry – 5 Kgs to 7500 Kgs
- Metallurgies – Full range of Carbon / Stainless steel, Cr-Ni-Mo alloy steel, Nickel based Alloys &
Super high alloys - Pressure holding high integrity castings with complex geometries
Well supported by robust business processes
- Foundry engineering services – fab to cast design & Re-engineering of design
- Simulation by latest version of Magma 5.4 – A standard practice for NPD
- Ability to handle small and large batch sizes
- Onsite upgrade & NDE capabilities
- RT, X ray, MPI, UT, DP, Hardness & Visual testing to meet customized solutions and stringent specifications
- Dedicated customer support team
- Integrated IT systems
Manufacturing Range
Job Size & Weight Limitations:
Sand Castings
| Linear | upto 2000 mm |
| Diameter | upto 2000 mm |
| Maximum Piece Weight | 7.5 Tons |
Manufacturing Processes
| No-bake Processes : Flask/ Flaskless/ Shell |
Design and Engineering
In-house magma software for pouring simulation pro engineering for methoding leveraging
engineering capability to
enhance productivity elimination needless process & reduction re-work.
Melting
Melting Furnaces:
- Arc/Induction Furnaces in Mexico and Induction Furnaces in India – various crucible
sizes thereby allowing flexibility
in batch quantities - Metal Refining Capability (AOD)
Shell Molding
- Twin molding machines 650 x 750 mm
No Bake Molding
- Fully automated flask less molding lines with Roll Over, flood coating, Drying Tunnel & Auto Closer
- Manual Lines for large castings
Continuous Mixer
Roll Over
Flood Coating
Auto Closer
Heat Treatment
- Battery of Heat Treatment Furnaces controlled by state-of-the-art SCADA
- Capacities from 3 Tons to 10 Tons per Charge
- Assure precise temperature control
- Calibrated to the Following Standards
- API 6D
- STM A 991
- AMS 2750 E
- In-house Water Quenching with Impeller Agitation System
Castings in HT furnace
Time Temp. Measurement
Programmable rate of heating
Process monitoring
Quenching
High Alloy
- Special Blast for Stainless Steel and High alloys
- Improved quality and eliminates rust spots caused by iron contamination on
stainless castings
- Improved quality and eliminates rust spots caused by iron contamination on
Finishing Cells
- Upgrade and Grinding cells
Get in touch
Business Headquarters
MATRIX METALS
Stafford Grove Industrial Park Bldg.
B 10643 West Airport Blvd.,
SUITE 100
Stafford, Texas – 77477
USA Tel.: +1 281 633 4200
Mexico Tel.: +52 427 271 8600
India Tel.: +91 4339 222 210
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